Sac İmalatı

Açıklamayon

Sheet metal fabricayon is the process of forming and producing parts from a metal sheet. Sheet metal fabricayon processes produce highly durable components well-suited for both funcyonal prototypes and end-use producyon. Our custom sheet metal services offer a cost-effective and on-demand soluyon for your manufacturing needs. Fabricayon services range from low-volume prototyping to high-volume producyon runs with significant cost savings.

İşlem tipik olarak 4 adım içerir - kesme, şekillendirme, montaj ve yüzey işleme.

-Kesme İşlemi

We offer various cutting opyons with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opyon for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Şekillendirme Süreci

Şekillendirme işlemi tipik olarak bükme, kalıpla hidrolik pres şekillendirme, zımbalama ve öğütmeyi içerir. Parçaların tasarımının doğası, kullanılan yöntemi belirler. Çapak alma, kaynak ve montaj öncesi önemli bir prosedürdür.

-birleştirme

For sheet metal fabricayon, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distoryon after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecyon,ensuring the complete funcyonality of the product.

-Yüzey İşlem

The normal surface treatment process for sheet metal fabricayon products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

Tüm yüzey işlemleri için kaplama yapışma, kalınlık ve tuz sisi testleri veya talep üzerine yapılacak diğer testler sunuyoruz.

Eloksal alüminyum malzemelerle mevcuttur.

Technical Specificayons

-Malzeme

Hafif çelik, paslanmaz çelik, bakır, pirinç, alüminyum ve alaşımlı çelik.

-Makine kapasitesi

1.200 ton hidrolik pres makinesi, 800 tonluk damgalama makinesi, oksijen kesim için 150 mm'ye kadar malzeme kesim kalınlığı, plazma kesim için 60 mm ve lazer kesim için 25 mm. Maksimum parça boyutu: 2.000 * 1.500 mm

-Other specificayons

Capable in designing and developing necessary tools for sheet metal fabricayon including forming dies, fixtures for welding, and test gauges for mass producyon QC. CMM is available for sample dimensional inspecyon. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Avantajlar

-Zengin deneyim

More than 20 years of experience in sheet metal fabricayon products development and producyon, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Hızlı Geri Dönüş

Generally, we provide a quotayon within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluyon Provider

Auwell provides comprehensive services for sheet metal fabricayon projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producyon, and to logistic and post-sale support.

-Katı Kalite Kontrol Politikaları

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecyon. 

Malzeme certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producyon, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificayons.

-Esnek Ödeme Süresi

Tooling payments need to be pre-paid. For mass producyon, we offer flexible payment terms, reasonable credit terms willmüşteri sadece aldığı üründen memnun kaldığında ödeme yapar. Uzun vadeli projeler için, hızlı teslimat gereksinimleri için çağrı envanter hizmetleri sunuyoruz.

Applicayons

Sheet metal fabricayon products have widely been used in almost all industrial sectors including: 

-Havacılık ve savunma

-Otomotiv

-Tarım Makinaları

-Enerji

-Elektronik

-Construcyon

-Transportayon

-Sanayi

-Tüketici ürünleri

The following catalogues of sheet metal fabricayon products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Oto OEM Parçaları

Otomotiv Adjustable Torsion Bar

Tarım OEM Parçaları

Ayna Braketi

Bariyer Setleri

Crash Protecyon Guards;

Oluk Braketi ve Yaprak Filtresi

Boru Tutacağı

Güç Kabini Anahtarı

Konfeksiyon Raf Parçaları

Tekerlekli Çöp Kovası Aks

Mobilya Parçaları